Aerial view of a tailings dam at sunset
Solutions02 · Tailings dams

Comprehensive controlof the tailingsdam.

Engineering, monitoring and control for reliable decisions: from instrument selection to validated data in the hands of decision-makers.

Distribution and integration

Three readingsof the same dam.

We coordinate selection, installation, data and support, with responsibilities and scope agreed for each site.

Illustration of a tailings dam with instrumentation points
Instrumented dam · illustration
01

Inside the dam

Pore pressure, deformation and settlement: observing the variables the engineer of record needs to compare against the design.

02

Spatial behavior

Combining point measurements with spatial coverage to investigate anomalies and prioritize field checks.

03

Operating condition

Relating water, weather and dust to operations. Evaluating control measures through verifiable results.

Portfolio

Six dam problems,one portfolio that covers them.

Each mechanism requires a variable and a response. Thresholds, reading frequency and response are defined per site and by the dam's engineer of record.

Dam problemWhat we measureTechnologies
01Pore pressurePore pressure, hydraulic head and drain flowVibrating wire piezometers · weir monitor · data loggers
02Internal deformationLateral displacement, settlement, strain and total stressMEMS inclinometers · hydraulic settlement · extensometers · crack meters · pressure cells
03Surface deformationMovement of crest, benches and slope, at points and across areasGNSS + MEMS · ground-based radar · radar with camera · relative GNSS network · autonomous GNSS · total stations · satellite InSAR
04Seepage and internal erosionSubsurface flow paths and thermal anomalies in the embankmentGroundwater flow mapping · MSR · DTS fiber optics
05Pipelines, vibration and dataPipeline leaks, vibration, acquisition and alarmsDTS/DAS fiber optics · linear heat detection · seismographs · data loggers · multi-source platform
06Water, weather and dustFlow gauging, bathymetry, weather, particulates, dust control and evaporationADCP · USV bathymetry · weather · particulate monitors · air quality stations · suppressants · evaporators
Proinfra scope

A single technicalpoint of responsibility.

The same scope across the whole portfolio, from specification to operation.

  1. SelectionTogether with the engineer of record we define which variable to measure, where and with which instrument, according to the mechanism and the site.
  2. SupplyEquipment from specialized manufacturers, configured and documented for each measurement point.
  3. InstallationField installation and commissioning, with initial readings as a baseline.
  4. Data integrationData loggers, communications and platform so validated data reaches decision-makers.
  5. SupportTechnical support throughout the operation of the monitoring system.
01
Geotechnical instrumentation

Measure inside the dam

Sensors for pore pressure, deformation, settlement and total pressure, selected by mechanism and site, to interpret the response of the embankment and foundation.

Vibrating wire piezometers

Pore pressure

Pore pressure to interpret the hydraulic condition of the embankment.

Vibrating wire piezometers of different models
Vibrating wire piezometers

Principle

Measures pore water pressure in kPa or another calibrated unit. The sensor elevation allows hydraulic head to be calculated.

Installation

In embankments and foundations: track responses to deposition, drainage and changes in water level.

Engineering reading

Requires a saturated filter, appropriate seals, a baseline and the corrections specified by the manufacturer.

In boreholes

Define depth and measurement interval; saturate the filter and document seals, orientation and initial reading.

Fill and aggressive environments

Select materials compatible with the water chemistry. Protect cables and connections from traffic and dam raises.

Pore pressure feeds the effective stress analysis; on its own it does not determine stability. Agree on the installation record, coordinates, calibration and baseline to ensure traceability.

Weir monitor

Drain flow

Drain discharge from a stage–discharge relationship.

Level monitor installed at a drainage weir
Weir monitor in the field

Float-based level measurement

Records the level at a weir. Flow is obtained from a stage–discharge relationship valid for its geometry.

Drain flow gauging

Monitor drains and outlets; keep the section clear and check for sediment, backwater and flow conditions.

Flow and turbidity guide checks in the context of rainfall, water level and operations.

02
Geotechnical instrumentation

Track internal deformation

Lateral displacement, settlement, strain between anchors and total stress in the fill, to locate shear zones and compare against the design.

MEMS inclinometry

Profile at depth

Displacement profiles to locate shear zones.

Portable inclinometer probe with cable reel and readout
Portable inclinometer probe

Portable probe

The probe measures inclination in a guide casing. Repeated readings against the baseline allow lateral displacement to be calculated.

Permanent systems

Track inclination at instrumented positions; they require compatible mounting and acquisition.

Locate changes in the displacement profile at depth, complementing GNSS and surface observation.

Hydraulic settlement system

Relative elevation

Fill settlement relative to a stable reference.

Hydraulic principle

Records changes in relative elevation through pressure; tracks settlement at instrumented points.

Installation

Compare the behavior of the embankment and foundation against loading, raises and consolidation.

Result

Requires a stable reference, protected tubing, air control and temperature and density corrections.

Interpret settlement together with pore pressure and loads; do not confuse it with lateral displacement.

Extensometry and joint opening

Strain between anchors and movement of discontinuities.

Soil extensometer with anchor plates
Soil extensometer

Soil extensometer

Measures the change in length between anchors: tracks localized strain in the installed direction.

Crack meter

Records the opening or closing of a crack or joint; depends on anchoring and orientation.

Complement local measurement with inspection, dated photographs and displacement of the surroundings.

Total pressure cells

Total stress

Total stress in the fill and at contacts.

Principle

The cell measures total pressure normal to its plane, not pore pressure or effective stress directly.

Installation

Observe load transfer in fills, contacts or foundations according to the instrumentation design.

Interpretation

Uniform contact is essential. Consider temperature, stiffness and installation disturbance.

Total pressure cell with transducer
Total pressure cell

Combine total and pore pressure only with measurements compatible in location, time and saturation.

03
Geodesy · Radar · Satellite

Watch the crest, benches and slope move

Point measurements and area coverage: GNSS, ground-based radar, surveying and satellite InSAR, each with its own precision, latency and reach.

Technical team next to a ground-based slope monitoring radar
Ground-based radar in the field

GNSS + MEMS

Point displacement

Movement and changes in behavior at the crest and benches.

GNSS receiver with solar panel installed on a dam
GNSS receiver with solar kit

Measurement

Combines GNSS and MEMS sensors. Processing delivers displacement relative to a reference, not stability.

Application

Track points on the crest and benches and compare them with radar, inclinometry and inspections.

Installation

Requires a stable mount, clear sky view, a reference, power and a link; validate latency and quality.

< 1.8 WReceiver power consumption
1,408GNSS channels
IP67Equipment protection
ModeUseCondition
Post-processingTrend analysisInterval and quality depend on observation and processing
RTKLower latencyRequires corrections, a link and a valid GNSS solution
AutomaticConfigured rulesValidate mode changes; this does not mean predicting a failure

Choose processing according to expected velocity, required precision and response capacity. Stable reference, clear sky view, backup power and reception testing.

GB-SAR ground-based radar

Displacement maps

Displacement maps for large areas of the slope.

0.1 mmLine of sight
Up to 5 kmNominal range
120 s360° sweep
IP65Rated protection
Trailer-mounted ground-based synthetic aperture radar
Trailer-mounted ground-based radar

Principle

Measures line-of-sight displacement on visible surfaces with adequate return.

Variables

Track spatial trends and prioritize reviews; on its own it does not deliver a 3D vector.

Coverage design

Geometry, atmosphere, stability and shadows determine useful coverage. Complement with GNSS.

Power and data

Size the battery, backup and supply; configure the link and transmission and check availability and latency.

Nominal range does not guarantee coverage of the whole dam. Define visible sectors, references and return quality before configuring zones, thresholds and response.

Radar with camera

Measurement + visual context

Radar and imagery: measurement and context to review an anomaly.

Compact radar with integrated camera for slope monitoring
Compact radar with camera

Radar

Observe the displacement component measured in the sector.

Image

Review visible conditions in the observed sector alongside the trend.

Site

Validate geometry, power and communications before configuring.

Proposed review workflow, not automatic.

  1. MeasureCheck reference, signal and temporal consistency.
    Data quality.
  2. ReviewCompare the trend, the image and nearby instruments.
    Operating context.
  3. ActApply the approved procedure and thresholds.
    Engineer of record.

The image supports visual review; it does not confirm sub-millimeter displacements or replace the technical protocol.

Surveying: total stations and GNSS

Independent reference

Surveying provides an independent geometric reference.

Robotic total station on a monitoring pillar facing an open pit
Total station on a monitoring pillar

Principle

Total stations and GNSS observe coordinates; comparable campaigns allow displacement of monumented points to be calculated.

Network design

Establish control outside the zone of influence; verify visibility, geometry and stability of references.

Quality

Select precision, frequency and automation according to the objective. Different instruments are not equivalent configurations.

Compare trends with a documented datum, uncertainty and quality control.

Relative GNSS network

Crest and benches

A relative GNSS network for crest and bench deformation.

Measurement node

Observes GNSS position and auxiliary variables depending on configuration. Displacement is calculated relative to a reference.

Link and processing

A gateway connects the nodes to processing. Verify coverage, power, data access and mounting.

GNSS node of the relative monitoring network
GNSS network node

Track points on the crest or benches and compare trends with inspection and other technologies.

GNSS with defined cadence

Trends by point

Track displacement with a defined reference and cadence.

Autonomous GNSS unit with solar panel installed facing a slope
Autonomous GNSS unit on a slope

Measurement

The GNSS solution tracks position changes through appropriate processing and reference.

Deployment

Observe trends at points with a clear sky view and stable mounting; complement with spatial coverage.

Interpretation

Agree on frequency, latency, precision, power and platform access; do not assume real time.

Choose the cadence according to the decision required and complement it to capture fast events.

Satellite InSAR

Regional and historical context

Satellite deformation with spatial and historical context.

InSAR satellite deformation map with time series
Velocity map and time series

Principle

Estimates line-of-sight displacement from satellite radar images with sufficient coherence.

Processing

Provides regional coverage and available history to prioritize reviews of the dam and its surroundings.

Analysis platform

Organizes time series and indicators to review spatial and temporal evolution and document anomalies.

Check orbit, coverage, coherence and dates. It is not equivalent to continuous monitoring or 3D displacement.

04
Geophysics · Fiber optics

Find seepage before it advances

Preferential subsurface flow paths, foundation discontinuities and thermal anomalies in the embankment, to direct the investigation.

Groundwater flow mapping

Controlled current

Investigate preferential seepage paths with geophysical support.

3D model of conductive anomalies associated with seepage paths
3D model of conductive anomalies

Controlled source

Uses a controlled current and measures its magnetic field to investigate conductive paths.

2D / 3D model

Identifies conductive anomalies and forms connection hypotheses that must be verified in the field.

Use by the consultant

Prioritize discharges, hydraulic tests or new instrumentation points where a technical hypothesis exists.

Compare with geology, water chemistry, drains and piezometry; it does not measure flow directly. Repeat under comparable conditions to evaluate changes after an intervention.

Microseismic resonance · MSR

Passive method

Passive characterization of subsurface and foundation discontinuities.

MSR anomaly map over bedrock with karst features
Bedrock and karst features

Ambient vibration acquisition

Interprets seismic signals to investigate subsurface contrasts; it does not replace a geotechnical campaign.

Interpretation

Supports the selection of areas to verify contacts, fractures, porosity or possible voids, depending on site conditions. It helps locate optimal zones for water wells.

Deliverable

Relate anomalies to topography, geology and background information; prioritize profiles or verification boreholes.

Sections of microseismic resonance anomalies
Sections of anomalies at depth

Turn anomalies into a verification program with boreholes, tests and geology, not into automatic conclusions about the foundation.

DTS fiber optics in the embankment

Distributed temperature

The fiber detects thermal anomalies to investigate seepage.

Installing fiber optic cable in a trench on the embankment
Fiber installation in a trench

Optical principle

Measures temperature along a fiber. Persistent anomalies can guide the investigation of water circulation.

Thermal contrast

Active thermal excitation requires suitable cable and power; it is not a feature of every fiber.

Design at the dam

Design the route, coupling, protection and baseline. Interpret together with weather, water level and operations.

Provides spatial continuity between point sensors; anomalies are validated hydraulically.

05
Fiber optics · Vibration · Acquisition

From sensor to decision

Pipeline leaks, vibration from construction, blasting and earthquakes, and the acquisition, communication and alarm chain that delivers validated data to decision-makers.

DTS + DAS fiber optics on pipelines

Tailings and water lines

Locating leaks and events on tailings and water lines.

Technician connecting a fiber optic system on a pipeline
Fiber optics on a pipeline

DTS · thermal signature

Tracks temperature along the fiber.

DAS · dynamic signature

Records dynamic disturbances along the fiber. They are different variables.

Application

On pipelines and areas of interest, compare signals with operations, flow and pressure to investigate events.

Locating events requires design, coupling, a baseline and validated rules for each application.

Linear heat detection

Thermal protection

Thermal protection of pumping and power infrastructure.

Measurement

Detects temperature increases in cables or areas of critical infrastructure.

Location

Tunnels, conveyors and auxiliary equipment when the fire protection design justifies it.

Response

Requires routing, zones and thresholds; integration with panels must be designed and tested.

Complements operational protection; it does not replace dam stability monitoring.

Seismographs and vibration monitoring

Triaxial seismograph

Measuring vibration helps evaluate the dam's response.

24-bitAcquisition resolution
50–2,000Samples per second
IP65Aluminum enclosure, 1.5 kg

Construction and blasting

Triaxial velocity: peaks and frequency to characterize vibration induced by the works.

Earthquakes

Acceleration: record the event and compare the response between points on the dam.

Joint interpretation

Correlate with piezometry, displacement and post-event inspection.

Event and background

Pre-event of 1 to 30 s and post-event of 1 to 100 s; peak recording by interval.

Network and notifications

GPS/NTP synchronization; Ethernet, Wi-Fi or 4G; email and SMS notifications with remote access.

Sensor according to the objective

Velocity with a triaxial geophone; acceleration with MEMS or force-balance sensors.

Thresholds specific to the dam and an approved response; do not automatically apply limits used for buildings.

Acquisition and communications

Data loggers · wireless networks

A defined data path from instrument to platform.

Multi-channel programmable data logger
Programmable data logger

Wireless data loggers

Acquire compatible vibrating wire, temperature or specific signal sensors. LoRa/LoRaWAN requires a suitable gateway and coverage.

Programmable data loggers

Acquire compatible signals and read vibrating wire sensors with spectral analysis; the program converts signals into calibrated variables.

Logic in the field

Define storage, communications, backup and health alarms; test the complete chain.

Size coverage, frequency, power and storage before automating readings. Preserve the data, unit, calibration and sensor status from acquisition to visualization.

Multi-source platform and alarms

Visualization · notifications

Integrate complementary sources with verified compatibility.

Radar

Displacement in sectors with adequate geometry and return.

GNSS

Point displacement; MEMS tilt and acceleration are different variables.

Multi-sensor data logger

Up to 16 channels depending on configuration, for compatible sensors; validate signal, range and power.

Multi-sensor data logger in a pole-mounted enclosure
Multi-sensor data logger · 16 channels
Monitoring platform with a map of the dam, instruments and alarms
Visualization and alarm platform

Acquisition

Check availability, timing, units and quality before interpreting a trend or triggering a rule.

Analysis

Cross-reference time series with operating context; document hypotheses and field verification.

Notifications

Assign responsibilities, escalation and closure, without delaying urgent actions set out in the response plan.

Integration requires common time, metadata and quality; correlation does not prove causation. Link depends on the site: local network, cellular, radio or satellite.

Data management and response

Trigger action response plan (TARP)

A useful alarm requires validated data and a defined action.

  1. ValidateThe engineer of record defines thresholds and trends by mechanism, quality, baseline and operating condition.
  2. InterpretAssign responsibilities and timeframes. Validate the signal without delaying urgent actions set out in the plan.
  3. RespondRecord decisions and closure; test communications and update criteria when the dam changes.

The response plan links observation and action; an instrument alarm is not, on its own, a confirmed emergency.

06
Hydrology · Weather · Environment

Control water, weather and dust

Flow gauging and pond geometry, weather loading, particulates at the perimeter, dust suppression and evaporation of excess water, with verifiable results.

Uncrewed vessel surveying bathymetry in a reservoir
Bathymetry with an uncrewed surface vessel

ADCP flow gauging

Section discharge

Velocity per cell and section discharge.

Doppler principle

Obtains velocity profiles; with valid geometry and transects, discharge is estimated at a section.

Discharge calculation

Gauging where navigation, depth and hydraulic conditions allow.

Application

Requires positioning, quality control and corrections for moving bed or unmeasured zones.

Provides gauging data for the water balance; the discharge of a section is not equivalent to total storage.

Bathymetry with an uncrewed surface vessel

Submerged geometry

Submerged geometry for pond capacity and evolution.

Measurement

The echo sounder measures depth to an acoustic interface; positioning allows the bottom to be modeled.

Survey

Comparable campaigns help estimate geometry and storage, with a controlled datum and water level.

Deliverable

Verify sound velocity, draft and coverage. Soft tailings can produce ambiguous interfaces.

Combine bathymetry with surveying of dry areas; no single method covers the full geometry.

Weather

Environmental loading

The environmental loading that explains water, dust and evaporation.

Weather station with wind sensors and enclosure
Weather station

Precipitation and water balance

Precipitation and selected variables to interpret water inflows and operating conditions.

Wind and evaporative potential

Wind, temperature and humidity support dust and evaporation analysis. Radiation requires specific sensors.

Define exposure, location and maintenance before relating weather to the dam's responses.

Particulate and air quality monitoring

PM10 · PM2.5 · gases

Particulates measured at the dam perimeter.

Technician checking a particulate monitor at the perimeter of an operation
Perimeter particulate monitor

Optical measurement

Estimates particulate concentration, such as PM10/PM2.5, in μg/m³; it does not measure total emissions.

Observation network

Locate representative points and record wind, activity and maintenance to evaluate trends.

Optical response depends on aerosol and humidity. Measure before and after an intervention under comparable conditions.

Modular air quality stations

Particulates and gases

Environmental evidence to verify control actions.

Configurable station

They incorporate modules depending on configuration. Choose particulates or gases that match the project objective.

Remote traceability

Relate time series to weather and activity, without automatically attributing the source to the dam.

Evaluation

The cloud platform centralizes data according to license and link; agree on alarms, backup, maintenance and calibration.

Technician checking a modular air quality station
Modular air quality station

Compare points and periods with quality control to prioritize actions and verify performance.

Dust suppression

Trial and scale-up

Binding of fines to reduce surface emissions.

Technician applying dust suppressant with a hose on a tailings surface
Suppressant application
Slope treated with dust suppressant next to mine facilities
Treated surface
  1. MechanismThe surface suppressant reduces the release of fines; its selection depends on the tailings and the application water.
  2. Trial designCompare treated and untreated areas: particle size, moisture, water, dose and application.
  3. IndicatorsEvaluate dust, surface strength and durability with recorded wind and operations.
  4. Economic criteriaReview runoff, infiltration and environmental compatibility before extending the application.

Agree on acceptance and cost per area and duration, not just price per liter. Dust control does not, on its own, improve geotechnical stability.

Evaporators for water disposal

Enhanced evaporation

Transfer of water to the air under defined operating conditions.

Evaporator atomizing water over a tailings dam
Evaporator over a tailings dam

Physical principle

Atomizes water to promote evaporation in suitable weather; part of the flow may return or drift.

Capacity calculation

Measure supplied water, returns and losses; estimate attributable evaporation with a representative campaign.

Operational control

Include weather, water quality, power, maintenance and drift control in the evaluation.

Feed flow is not net evaporation. Evaporation does not remove contaminants. Compare cost per m³ of water actually removed.

Frequently asked questions

What we are asked most often.

What is monitored at a tailings dam?

Pore pressure with piezometers, embankment deformation with inclinometers, prisms, GNSS and InSAR, seepage, pond level and volume with bathymetry, and weather.

Does monitoring help comply with NOM-141 and GISTM?

Yes. Continuous monitoring generates the data record, thresholds and alerts that both standards require to demonstrate control of dam stability.

How is seepage detected at a tailings dam?

With electromagnetic groundwater flow mapping, which reconstructs the conductive water paths to direct verification and remediation.

What happens when a sensor exceeds a threshold?

The platform sends a green, amber or red alert to the person responsible for the dam, with the sensor history to decide the action.

Related solutions

You may also find useful.

Next step

Let's define whatyour dam needs.

Let's review objectives, existing instrumentation, power and communications to evaluate a configuration suited to your tailings dam.

An engineer responds in less than 24 hours.

We review with you
  • 01Objectives and mechanisms
  • 02Existing instrumentation
  • 03Power and communications
  • 04Configuration for your dam
Emailinfo@pro-infra.com
Office+52 (662) 213 61 14
LocationHermosillo, Sonora, Mexico
LinkedInProinfra
Instant reply