Monitoring station with GNSS and solar panel at the edge of a pit at dawn
Solutions04 · Open pit mining

Technology forthe pit and itsinfrastructure.

Technologies for the pit and its infrastructure: slopes, groundwater and operations, with selection, installation, data and technical support.

Open pit mining

Three frontsof the same operation.

Proinfra integrates technology selection, installation, communications, data and technical support.

01

Slopes

Pore pressure, deformation at depth and surface movement to evaluate slope behavior.

02

Groundwater

Investigating inflow paths, tracking depressurization and managing the water inventory.

03

Operations

Dust, weather, pipelines and conveyor systems to verify controls and locate anomalous conditions.

Selection criteria

Solutions according tothe decision you need to make.

Technology, frequency and response are defined by sector, mechanism and the exposure of people and equipment.

Mine needEvidence requiredSolutions
01Rock mass structureOriented fractures and contacts at depthOptical and acoustic televiewer
02Slope stabilityPore pressure, profile and crack openingPiezometers · inclinometers · extensometers · data loggers
03Surface movementDisplacement, velocity and spatial coverageGNSS · ground-based radar · radar with camera · total stations · InSAR
04GroundwaterPreferential paths and verification with boreholesGroundwater flow mapping · MSR
05Data and responseVibration, validated data and action by sectorData loggers · seismographs · multi-source platform · response plan
06Dust and haul roadsPM, environmental variables and road conditionWeather · dust monitors · suppressants · road monitoring
07Infrastructure and waterTemperature, leaks and net evaporationDTS/DAS fiber optics · evaporators
01
Rock mass characterization

See the rock mass behind the slope face

Oriented 360° borehole images to identify fractures and contacts at depth and give geometry to the slope's structural model.

Optical and acoustic televiewer probes next to a borehole wall log
Optical and acoustic televiewer probes

Optical and acoustic televiewer

OTV · ATV

The televiewer characterizes the rock mass beyond the slope face.

1,800 pxOptical · per circumference, 1 mm axial
288 pxAcoustic · 2 mm, with caliper
3 + 3Magnetometer and accelerometers

Optical image

True color in air or clear water.

Acoustic image

Amplitude and travel time in water or mud, with acoustic caliper.

Orientation and conditions

3-axis magnetometer and 3 accelerometers. Uncased borehole and centralized probes.

Resolution depends on configuration. Characterizes the rock mass; complements continuous monitoring.

From the 360° log to the structural model

Reports

Three deliverables for slope analysis.

Televiewer report with log, RQD and stereonet
Example Proinfra report
  1. Orient the fracturesDip direction, dip and depth: identify discontinuity sets for slope analysis.
  2. Characterize the rockDigital RQD, caliper and virtual core: document fracturing and changes along the borehole.
  3. Support the modelStereonets and rose diagrams to compare with core and mapping, and evaluate slope failure mechanisms.
02
Geotechnical instrumentation

Instrument the slope at depth

Pore pressure, internal deformation and localized movement, combined with surface observations to evaluate the deformation mechanism.

Diagram of a pit with geotechnical instruments on benches and slopes
Instrumented pit · conceptual diagram

Vibrating wire piezometers

Pore pressure

Pore pressure and response to slope depressurization.

Vibrating wire piezometers
Vibrating wire piezometers

Principle

Pressure deflects a diaphragm and changes the wire tension. Its frequency is converted to pressure using the individual calibration.

Installation

Sensors at different depths in boreholes. The design considers structures, hydrogeological units and zones of interest.

Engineering reading

Pressure u in kPa and head h = z + u/γw. Compare with pumping, horizontal drains, rainfall and pit advance.

Defined hydraulic interval

Elevation, depth, saturation and seals identify which zone each sensor represents.

Verification and protection

Zero reading, calibration and cable protection. Check the response after installation and keep a traceable record.

A multilevel network allows units to be compared and shows whether depressurization reaches the target zones.

MEMS inclinometry

Shear zones

Deformation at depth and location of shear zones.

Portable inclinometer probe
Portable inclinometer probe

Portable probe

Biaxial readings every 0.5 m in grooved casing. The profile accumulates Δ = L·sin θ and is compared against a baseline.

Permanent chain

MEMS sensors in a chain. Automates the evolution of the profile and allows the deformation rate at depth to be tracked.

Relating the profile to geology, benches and surface movement helps define the slope mechanism.

Extensometry and crack meters

Localized movement

Cracks in rock and deformation of fills and waste dumps.

Soil extensometer

Measures the change in length between anchors in fill material. Used in waste dumps or embankments with a specific design.

Crack meter

Anchors on both sides of a fissure in rock or concrete. Records opening or closing along the sensor axis.

Soil extensometer
Soil extensometer

Separating localized crack opening from fill deformation avoids interpreting both as the same phenomenon.

Automated readings in pit sectors

Wireless data loggers

Automating readings reduces gaps between campaigns.

Acquisition

Vibrating wire, thermistors, analog signals and Modbus RS-485 sensors, depending on the data logger.

Communications

LoRa radio, gateways and other links depending on the architecture. Review coverage as benches and access roads change.

Integration

Identified data, calibration and system status. Remote access and integration through compatible interfaces.

03
Geodesy · Radar · Satellite

Track slope movement

Movement vectors at points, sector coverage with radar, prisms with total stations and historical satellite context.

Technical team next to a ground-based radar
Ground-based radar in the field

GNSS + MEMS

Critical points

GNSS displacement at critical points on the slope.

GNSS receiver with solar panel
GNSS receiver with solar kit

Measurement

Estimates coordinates and displacements ΔX, ΔY, ΔZ. MEMS adds tilt and acceleration depending on configuration.

Processing modes

Post-processing for slow changes and RTK for higher frequency. Precision and latency depend on the mode and the site.

Installation

Points fixed to the ground, a stable reference, clear sky view and a link. Check for obstructions in deep benches.

Tracking the movement vector complements the line-of-sight component observed by radar.

GB-SAR ground-based radar

Large sectors

Ground-based radar to observe large sectors of the slope.

Trailer-mounted ground-based radar
Trailer-mounted ground-based radar

Displacement

Maps, velocity and trends for each visible sector of the slope.

Alerts

Thresholds and persistence linked to the mechanism and the response plan.

0.1 mmManufacturer accuracy
Up to 5 kmCatalog range
120 s360° sweep
< 50 WCatalog power consumption

Line-of-sight measurement. Geometry, shadows and atmosphere determine useful coverage.

Radar with camera

Selected sectors

Radar and camera to review movement in selected sectors.

Compact radar with camera
Compact radar with camera

Radar

Deformation at selected points with signal quality control.

Alert

Frequency and thresholds configured for the evolution of movement.

Camera

Supporting image to evaluate the context of the alert.

Up to 800 mCatalog range
15 WPower consumption
MultipointMultiple targets

The image complements the technical evaluation. Visual coverage depends on light, dust and visibility.

Relative GNSS network

Slopes and waste dumps

Densify point tracking with stable references.

Measurement node

GNSS receiver and IMU. Observations sent by radio to calculate position relative to one or more reference nodes.

Link and processing

The gateway sends observations to the server. Users view vectors, tilt, temperature and network status.

Relative network GNSS node
GNSS network node

Autonomous GNSS

Operation and closure

Movement tracking during operation and closure.

Autonomous GNSS unit facing a slope
Autonomous GNSS unit

Measurement

Observations processed against references to obtain displacement time series.

Deployment

Integrated power and communications. Mounted on slopes, waste dumps or infrastructure with a clear sky view.

Interpretation

Review uncertainty, persistence and consistency between points before escalating an alert.

Automated total stations

Prisms

Prism displacement with an independent method.

Robotic total station facing a pit
Total station on a pillar

Principle

Angles and electronic distance measurement determine the prism coordinates; repeated series deliver displacement.

Network design

Stable station and references. Prisms in sectors of interest, with redundancy and defined cycles.

Quality

Dust, refraction and obstructions affect readings. Control atmosphere, aiming and stability.

Satellite InSAR

Historical context

Satellite deformation of the pit and its surroundings.

Satellite deformation map with time series
Velocity map and time series

Principle

Phase differences between SAR acquisitions estimate displacement along the satellite line of sight.

Processing

Time series and velocity at coherent points, with atmospheric, topographic and orbital corrections.

Application

Trends on slopes, waste dumps and infrastructure. Excavation can reduce coherence.

Provides historical and spatial context. Updates depend on the satellite and do not constitute continuous observation.

04
Geophysics · Hydrogeology

Find where water enters

Preferential water paths into the pit, solution losses from heap leach pads and subsurface discontinuities around the pit.

Section with electrode layout to investigate water inflows to a pit
Electrode layout in a pit

Groundwater flow mapping

Controlled current

Preferential paths of water entering the pit.

Model of conductive connections over the topography of a pit
Pit connectivity model

Controlled source

Electrodes inject alternating current. Water and conductive materials govern its distribution.

Magnetometric measurement

The magnetic field and its position are recorded; modeling reconstructs the current distribution.

Interpretation

Conductive connections are compared with geology, piezometers, boreholes and discharges.

The electrical response does not measure flow directly. Reach and depth depend on electrode geometry and site conductivity.

Heap leach pads

Solution losses

Locate potential seepage paths in the leach pad.

3D view of the investigated volume beneath a heap leach pad
3D view of the investigated volume
  1. PrioritizeCross-reference conductive connections with the geometry of the pad, its berms and drainage.
  2. ConfirmCompare with the solution balance, piezometry, underdrains and liner integrity tests.
  3. ActWith confirmed evidence, guide repair, drainage or interception.
3D model of connections with current scale and elevation
3D model with scale and elevation

Microseismic resonance · MSR

Passive method

Passive investigation of the subsurface around the pit.

Microseismic resonance equipment in the field
MSR survey in the field

Ambient vibration acquisition

Sensors record ambient ground motion at georeferenced stations.

Response and interpretation

Spatial contrasts to interpret structures and zones of interest. Anomalies require geological correlation and boreholes.

Guides the investigation of discontinuities and possible karst features. On its own it does not determine slope stability.

05
Acquisition · Platform · Response

From data to action by sector

Programmable data loggers, seismographs for blasting and earthquakes, a platform that correlates radar, GNSS and sensors, and a response plan with assigned responsibilities.

Monitoring platform with maps and alarms
Visualization and alarm platform

Programmable data logger

Signal diagnostics

Programmable acquisition and signal diagnostics.

Multi-channel programmable data logger
Programmable data logger

Multi-sensor measurement

Acquires and processes geotechnical and environmental signals through compatible channels, modules and protocols.

Vibrating wire with spectral analysis

Identifies frequency and quality parameters to diagnose signal and noise.

Logic in the field

Local reading, storage and diagnostics; power and links adapted as the mine evolves.

Seismographs and vibration monitoring

Triaxial seismograph

Vibration from blasting and earthquakes to evaluate the response of slopes and infrastructure.

24-bitAcquisition resolution
50–2,000Samples per second
IP65Aluminum enclosure, 1.5 kg

Blasting

Triaxial velocity: peaks and frequency to characterize vibration at slopes, structures and receptors.

Earthquakes

Acceleration: record the event and compare the response between sectors of the pit.

Joint interpretation

Correlate with radar, GNSS, piezometry and post-event inspection.

Event and background

Pre-event of 1 to 30 s and post-event of 1 to 100 s; peak recording by interval.

Network and notifications

GPS/NTP synchronization; Ethernet, Wi-Fi or 4G; email and SMS notifications with remote access.

Sensor according to the objective

Velocity with a triaxial geophone; acceleration with MEMS or force-balance sensors.

Thresholds defined for the pit and its receptors, with a response approved by operations.

Multi-source platform

Radar · GNSS · sensors

Correlation of radar, GNSS and sensors in one platform.

Acquisition

Validate interfaces, units, timing and status of each source.

Analysis

Maps, 3D models, displacement and velocity curves, historical data and export.

Notifications

Thresholds by sector, magnitude, velocity and persistence; log of alerts and responsibilities.

Data management and response

Trigger action response plan (TARP)

Alarms with assigned responsibilities and actions by sector.

  1. ValidateCheck quality, baseline, power and communications before interpreting a change.
  2. InterpretRelate magnitude and velocity to piezometry, rainfall, blasting and pit advance.
  3. RespondResponsibility, access restriction, escalation and re-entry criteria.

The geotechnical team defines and approves thresholds. An alarm requires an operational response protocol.

06
Environment · Haul roads

Control dust and haul roads

Weather, particulates and air quality to verify controls, dust suppression with field metrics and continuous haul road monitoring.

Technician checking a particulate monitor at the perimeter of a mining operation
Perimeter dust monitoring

Weather

Rain and wind

Rain and wind to put pit operations in context.

Weather station
Weather station

Precipitation and water balance

Cumulative rainfall and intensity to evaluate runoff and piezometric response.

Wind and evaporative potential

Wind, temperature and humidity to put dust and evaporation windows in context.

Dust monitoring

Haul roads, faces and perimeter

Particulates on haul roads, faces and the perimeter.

Optical measurement

Relates the optical response to mass concentration; PM fractions depending on configuration.

Observation network

Stations according to sources, receptors and wind; correlate with hauling, crushing and blasting.

Quality control

Flow, zero, cleaning and checks. Dust and humidity affect comparability.

Air quality stations

Particulates and gases

Air quality and tracking of control actions.

Configurable station

Particulates and gases according to sources and objective, with defined modules, range and maintenance.

Remote traceability

Time series, status and alerts in the cloud; record of calibrations, service and availability.

Evaluation

Compare equivalent periods before and after an intervention, with a control area or period.

Modular air quality station
Modular air quality station

Dust suppression

Trial and scale-up

Dust control on exposed surfaces and haul roads.

Technician applying dust suppressant with a hose on a tailings surface
Suppressant application
Slope treated with dust suppressant next to mine facilities
Treated surface

Mechanism

Natural polymers bind particles and form a surface layer.

Application at the mine

Waste dumps, slopes and haul roads require different doses and preparation.

Economic criteria

Water use, reapplication frequency and cost per area effectively protected.

  1. Trial designTreated and control sections; document dose, water, preparation and traffic.
  2. IndicatorsPM under comparable wind and activity, persistence, erosion and response to rainfall.
  3. Scale upWith dose, frequency and cost proven on the operation's material and water.

Continuous road monitoring

Haul routes

Every trip reveals the condition of the road.

Haul road condition map with device
Road condition map

Georeferenced measurement

6-axis IMU + GPS. Records vibration and locates irregularities along haul routes.

Installation on the fleet

External mounting with DC power; operates without integrating into the fleet management system.

Field-ready device

9 × 5.7 cm · IP65 · −40 to +65 °C. 4G LTE / eSIM; BLE and Wi-Fi.

  1. Baseline5 devices on 5 vehicles for 30 days on representative routes.
  2. InterventionGrade or treat defined sections; document date, cost and conditions.
  3. ValidationReview the change at 30–60 days and cross-reference with cycle times, fuel and maintenance.

Savings must be validated with mine data before scaling up.

07
Fiber optics · Mine water

Protect infrastructure and water

Leaks on mine water pipelines, temperature on conveyor belts and evaporation of excess water in authorized ponds.

Conveyor idlers monitored with fiber optics
Thermal monitoring of idlers

DTS + DAS fiber optics on pipelines

Pipeline leaks

Locating leaks on mine water pipelines.

Technician with a fiber optic system on a pipeline
Fiber optics on a pipeline

DTS · thermal signature

Temperature changes around the pipe; the position of the fiber determines the response.

DAS · dynamic signature

Vibration associated with leaks, impacts or nearby excavation.

Locating an anomalous section helps direct inspection of dewatering, pumping and service lines.

Temperature on conveyors

DTS · linear heat detection

Conveyor temperature and infrastructure protection.

Measurement

The fiber measures temperature along the asset and locates hot spots.

Location

Belts and idlers, cable tunnels and power systems.

Response

Temperature alerts with location for inspection.

Evaporators for water disposal

Excess water in ponds

Enhanced evaporation in mine water ponds.

Evaporator atomizing water
Evaporator in operation

Physical principle

Atomization increases the water–air surface area; it depends on droplet size, residence time and vapor deficit.

Capacity

Up to 160 m³/h of feed per unit; the evaporated fraction is estimated from site conditions.

Balance

Separate water fed, effective evaporation and return; integrate wind and the capture zone.

Feed flow is not equivalent to water evaporated. Size the system with actual weather, constraints and availability.

Implementation

Scope and acceptancecriteria.

Proinfra integrates technology, installation and support so the system meets a defined need.

  1. DesignSector, mechanism and decision. Selection of instruments, coverage, frequency and communications.
  2. AcceptanceCalibration, mounting, initial reading and a complete test of data and alerts with the mine's responsible staff.
  3. Life cycleTraining, service and performance review. Adjustments as benches, access roads and closure progress.
Frequently asked questions

What we are asked most often.

What technologies are used to monitor slopes at open pit mines?

Slope radar, prisms with a robotic total station, GNSS, inclinometers, piezometers and seismographs, integrated in one platform.

What is the difference between radar and prisms?

Radar covers the entire slope continuously; prisms measure specific points with high precision. They are usually used together.

Do you monitor blast vibration?

Yes. Triaxial seismographs record the vibration of each blast to control its effect on slopes and infrastructure.

Do you also handle dust and air quality in the pit?

Yes. Particulate and gas monitoring, and dust suppression on haul roads.

Related solutions

You may also find useful.

Next step

Technology for thedecisions in your pit.

A technical meeting to review critical sectors, information needs and the scope of a solution for your operation.

An engineer responds in less than 24 hours.

We review with you
  • 01Critical sectors
  • 02Information needs
  • 03Power and communications
  • 04Solution scope
Emailinfo@pro-infra.com
Office+52 (662) 213 61 14
LocationHermosillo, Sonora, Mexico
LinkedInProinfra
Instant reply